Date of Award

Spring 5-10-2024

Document Type

Thesis

Degree Name

Master of Science (MS)

Department

Chemistry

First Advisor

Dr. Ram K. Gupta, (rgupta@pittstate.edu)

Second Advisor

Dr. Khamis Siam, (ksiam@pittstate.edu)

Third Advisor

Dr. Timothy Dawsey, (tdawsey@pittstate.edu)

Fourth Advisor

Dr. John Franklin, (jfranklin@pittstate.edu)

Keywords

Animal fat

Abstract

Polyurethane (PU) is an essential type of polymer that is found in a wide range of applications due to its durability, flexibility, and resistance to abrasion, chemicals, and weathering. It's commonly found in rigid foams, flexible foams, adhesives, coatings, elastomers, and thermoplastics. There is significant demand for rigid polyurethane foams (RPUF), especially for their use as thermal insulation in the construction sectors. In general, PUs are synthesized by a mixture of polyols and diisocyanates. Many polyols utilized by industry are derived from petrochemical resources. A new type of biodegradable and eco-friendly RPUF has been developed in response to the rising need for sustainable biomaterials, induced by the depletion of fossil fuel supplies and increasing environmental concerns. These foams are produced from a modified polyol made from chicken fat oil. The chicken fat oil polyol (CFOP) is synthesized through the epoxidation of CFO followed by the ring-opening procedure. The results of Fourier transform infrared spectroscopy, Gel permeation chromatography, and hydroxyl value confirmed the formation of polyol. PU foam is commonly used in the building, furniture, and automobile sectors but it possesses a high flammability and emits toxic gases and smoke when it burns. In this research, a highly efficient synergistic effect halogen-free flame-retardant (FR) diethyl phosphate (DEP), triethyl phosphate (TEP), and dimethyl methyl phosphonate (DMMP) were introduced to the foam mixture to effectively inhibit the flame during combustion. The impact of these FRs on the mechanical properties, thermal durability, flame retardancy and morphology of the prepared RPUFs were assessed. All the foams had a closed cell content (CCC) of over 85%, indicating their appropriateness for use as thermal barriers. The density of these foams matched the standards set by the industry. The burning test showed a reduction in the foam’s flammability after the addition of FRs. Thermogravimetric studies showed that adding flame retardants increased thermal stability. This research suggested that chicken fat can be utilized as an alternative to vegetable oil or petrochemical-based chemicals for the preparation of polyurethane foams.

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