Date of Award

Fall 12-13-2024

Document Type

Thesis

Degree Name

Master of Science in Chemistry (MSChem)

Department

Chemistry

First Advisor

Dr. Ram K. Gupta

Second Advisor

Dr. Khamis Siam

Third Advisor

Dr. Tim Dawsey

Abstract

Rigid polyurethane foams (PUFs) are widely used as thermal insulators due to their excellent mechanical properties and low thermal conductivity. However, their dependence on petrochemical-derived polyols and inherent flammability poses environmental and safety challenges. This study investigates the synthesis of bio-based rigid PUFs using canola oil polyol (COP), a sustainable alternative to petrochemical polyols. The research explores the incorporation of nitrogen and phosphorus-based reactive flame retardants, including diethyl phosphate (DEP), melamine (MA), and a novel compound (TDHTPP) synthesized from cyanuric chloride, diethyl phosphate, and vanillin, to enhance both flame retardancy and mechanical properties. Preliminary results demonstrate that PUFs containing 15gm TDHTPP exhibited the lowest weight loss in burning tests, comparable to MA-modified PUFs, indicating superior flame retardancy. Additionally, PUFs with DEP displayed the highest compression strength (~300 kPa), attributed to a more compact cellular structure, enhancing rigidity. Morphological analysis revealed that PUFs with 5gm DEP and 5gm TDHTPP achieved nearly 100% closed-cell content, optimal for thermal insulation applications. This research underscores the potential of bio-based polyols and nitrogen-phosphorus reactive flame retardants in producing environmentally friendly rigid PUFs with improved fire resistance and mechanical performance. The findings contribute to the advancement of sustainable materials, aligning with green chemistry and environmental protection goals.

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