Date of Award

Spring 5-10-2024

Document Type

Thesis

Degree Name

Master of Science (MS)

Department

Chemistry

First Advisor

Dr. Ram K Gupta

Second Advisor

Dr. Khamis Siam

Third Advisor

Dr. Anuradha Ghosh

Keywords

polyurethane, composite, hemp oil, polyol, fillers

Abstract

Over the past few decades, polymer composites have been receiving significant interest and become a protagonist due to their enhanced properties and wide range of applications. Herein, the study has been done on the effect of filler and flame-retardant in hemp seed oil-based rigid polyurethane foams (RPUFs) composite performance. First of all, hemp seed oil (HSO) was gone through an epoxidation process using hydrogen peroxide and acetic acid. After that, epoxidized hemp-seed oil (EHSO) was converted into hemp polyol (HSOP) by a ring-opening reaction with methanol. The synthesized HSOP was then reacted with diisocyanate monomer in the presence of commercial polyol and other foaming components to produce RPUFs in a single step. In addition, different fillers like microcrystalline cellulose, alkaline lignin, titanium dioxide, and melamine (as a flame-retardant) were used in different wt.% to fabricate composite foam. The mechanical characteristics, thermal degradation behavior, cellular morphology, apparent density, flammability, and closed cell content of the generated foams were examined. The initial screening of different fillers revealed that 2 gm (3.65 wt.%) loaded microcrystalline cellulose gives a higher mechanical strength of 318 kPa in comparison to the control sample of about 302 kPa. Afterward, the effect of melamine, flame-retardant in composite foam was also examined, whereas 15 gm (22.15 wt.%) filled melamine composite foam showed the highest compression strength of 447 kPa. Furthermore, composite foams showed an apparent density of 30-54 kg/m3 and a closed cell content of up to 90%. In the horizontal burning test, the neat composite foam observed 76.1 s of burning time and 52.60 wt.% of weight loss. The use of 22.15 wt.% melamine, a flame-retardant with a weight loss of 1.88 wt.% and the lowest burning time of 4.1 s, demonstrated higher anti-flaming properties than neat composite foam.

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